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A New Track in Insect Cell Expression: High-Five (Hi-5) HCP Precision Quality Control Solution

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    BACKGROUD:

    Origin: The insect cell expression system has emerged as one of the hosts for innovative drug development in recent years. Although it occupies a niche market, it offers specific advantages in terms of cost and functionality for certain drugs. Common insect cell lines include Sf9, Sf21, and High-Five.

    The High Five cell is an ovarian cell line derived from the cabbage looper, Trichoplusia ni. It was established in 1992 at the Boyce Thompson Institute (BTI) from Trichoplusia ni (Tn) embryos. The clone number is 5B1-4, leading to its various designations: BTI-Tn-5B1-4, Tn-5B1-4, High 5, Hi-5, and Tn-5 [1]. Like Sf9 cells, High-Five cells are an insect cell line used for recombinant protein drug expression via baculovirus infection/transfection. However, High-Five cells produce significantly higher yields of recombinant proteins compared to Sf9 cells. A unique characteristic of High-Five cells is their frequent use in producing large quantities of small molecule RNAs, small interfering RNAs, and piRNA drugs [2-5]. During culture, we observed that these cells grow in a semi-suspension manner, resembling lymphoblasts, and tend to be loosely aggregated. The method for isolating the primary High-Five cell line is illustrated in Figure 1 below:


    High-Five_HCP_0.png

    Figure 1


    Initially, High-Five cells were isolated by collecting Trichoplusia ni eggs, sterilizing them with 70% ethanol, washing with sterile water, and placing them in a culture dish. The embryonic ovaries were dissected from the eggs, minced into tissue fragments, and cultured for 24-48 hours to obtain High-Five cells [6]. The cells appear loose, suspended, semi-adherent, and mostly spherical (Figure 2A). Figure 2B shows High-Five cells infected with eGFP baculovirus at 48 hours post-infection (hpt), visualized by confocal microscopy: nuclei stained blue (Hoechst), cell membranes stained red (CellMask™), and intracellular eGFP in green. These observations are consistent with those reported by Manon M. J. Cox


    High-Five_HCP_(2).png

    Figure 2


    When using High-Five cells for recombinant drug expression, two primary methods are employed: Virus-Free Transient Gene Expression and the Baculovirus Expression Vector System (BEVS). The former utilizes PEI liposome transfection, while the latter uses baculovirus generated via homologous recombination (HR-bac, vector gene type BAC10:KO~1629,~ Δv-cath/chiA) for infection. Common tool vectors include pAC8 set, pAC8_MF set, and pOPIN set plasmids. The effect of baculovirus infection on Sf9 cells is shown in Figure 3. Infected cells exhibit a red fluorescence marker (Figure 3A), and Western blotting shows distinct bands (Figure 3B.


    High-Five_HCP_(3).png

    Figure 3


    Key Features of the Insect Cell Expression System:

    Although E. coli and CHO HCP expression systems remain the mainstream for large-molecule protein drugs, the insect cell system offers unparalleled advantages in terms of post-translational glycosylation modification, cost, yield, and genetic manipulability. We have summarized the advantages and future trends of insect cell expression [7] in Table 1.


    Table 1

    Dimension

    Feature

    Specific Content

    Key Advantages

    Post-translational Modifications

    Produces active eukaryotic proteins

    Glycosylation Characteristics

    Simpler glycosylation pattern than mammalian cells; better antibody aggregation stability

    Cost & Scalability

    Significantly lower culture cost than mammalian cells

    Biosafety

    Lacks known human pathogens; already used in FDA-approved vaccine production

    Primary Applications

    Vaccines

    Human vaccines, Virus-Like Particle (VLP) vaccines

    Antibodies/Fusion Proteins

    Diagnostic or therapeutic antibodies, Fc-fusion proteins

    Complex Proteins

    Transmembrane proteins, secreted proteins, multi-subunit complexes

    Basic Research

    Structural biology (Cryo-EM), protein function studies

    Main Limitations

    Cell Lysis

    Baculovirus infection leads to cell lysis, limiting production window


    Glycosylation Differences

    Its glycosylation pattern differs from humans, requiring targeted humanization.

    Future Directions

    Virus-Free Systems

    Promote transient transfection or develop stable cell lines

    Safe Sub-strains

    Screen for "clean" Hi-5 sub-strains devoid of endogenous viruses

    Genetic Engineering

    Humanize glycosylation pathways; optimize yield and quality



    Furthermore, the common transfection/infection methods used in insect cells have their respective advantages and disadvantages depending on the application scenario [8]. These characteristics are detailed in Table 2 [8, 9], allowing researchers and manufacturers to choose based on their needs. Consequently, insect cell-produced vaccines like Cervarix® and Flublok®, as well as the therapeutic vaccine Provenge®, have been successfully launched due to their performance advantages [10, 11] (Table 3).


    Table 2

    Comparison Dimension

    Virus-Free Transient Gene Expression

    Baculovirus Expression Vector System (BEVS)

    Core Mechanism

    Direct delivery of plasmid DNA containing the gene of interest into insect cells via chemical transfection (e.g., PEI) or physical methods for transient expression.

    The target gene is recombined into the baculovirus genome, and the resulting recombinant virus efficiently delivers the exogenous gene into host cells via infection. The virus then drives protein expression and ultimately lyses the host cells to release progeny virus (or expressed products).

    Workflow & Time

    Significantly shorter. Eliminates time-consuming steps of generating, amplifying, and titering recombinant virus (saving weeks).

    Lengthy and cumbersome. Involves recombinant virus construction, plaque purification, and multiple rounds of amplification to achieve high-titer stocks.

    Impact on Host Cells

    Minimal impact. No viral genome replication/expression; avoids virus-induced host cell lysis/apoptosis; cells remain viable longer.

    Infection causes strong Cytopathic Effect (CPE), typically inducing apoptosis and eventual lysis 3-4 days post-infection, terminating protein expression.

    ost-Translational Modification Capability

    Retains insect cell PTM capabilities without viral interference.

    Retains insect cell PTM capabilities, but viral infection may interfere with host cell modification systems.

    Key Advantages

    1. Fast & Time-saving: Very short gene-to-protein timeline, ideal for rapid screening.
    2. Simplified Purification: No cell lysis, fewer background impurities, simpler downstream processing.
    3. No Viral Interference: No viral genome replication/packaging, more stable cell physiology.

    1. Very High Expression: Strong viral promoters (e.g., polyhedrin, p10) drive target protein to a large percentage of total cellular protein.
    2. Safe & Mature: Baculovirus is non-pathogenic to mammals; mature system with multiple FDA-approved products.
    3. Suitable for Large Scale: Easily scalable for large-volume, low-cost production.

    Main Limitations

    1. Cost & Scale Limitations: Large-scale transfection requires large amounts of plasmid and expensive reagents.
    2. May not efficiently express certain complex proteins: Efficiency may be lower than BEVS for proteins requiring viral factors for proper folding/processing.

    1. Cell Lysis & Protein Degradation: Late-stage cell lysis releases proteases, potentially degrading the target protein.
    2. Batch-to-Batch Variability: Expression consistency is complex to control due to factors like virus quality, MOI, and infection time.



    Table 3

    Drug (Brand Name)

    Type

    Company

    FDA Approval

    Indication

    Cervarix®

    Human Papillomavirus (HPV) Vaccine

    GSK

    2009

    Prevention of cervical cancer caused by HPV

    Flublok®

    Recombinant Influenza Vaccine

    Protein Sciences

    2013

    Prevention of seasonal influenza

    Provenge®

    Prostate Cancer Therapeutic Vaccine

    Dendreon

    2010

    Treatment of metastatic prostate cancer



    The most common insect cell lines are High-Five, Sf9, and Sf21.Sf9 and Sf21 originate from the pupal genus/species of Spodoptera frugiperda,  exhibit a round morphology, and have well-characterized genomic and transcriptomic profiles. However, their expression levels are lower than those of the Trichoplusia ni-derived High-Five cells. Furthermore, their glycosylation-related genes are more similar to those of Sf21 [12-16]. More detailed differences in cell line characteristics are presented in Tables 4 and 5.


    Table 4

    Comparison Dimension

    High-Five

    Sf9

    Sf21

    Species

    (Trichoplusia ni) ovary tissue

    Spodoptera frugiperda pupal ovary tissue

    Spodoptera frugiperda pupal ovary tissue; parental cell line to Sf9

    Morphology/Structure

    Lymphoblast-like, irregular morphology

    Round, smaller, uniform morphology

    Round, larger than Sf9, more irregular

    Gene Features (Transcriptome)

    25,234 transcripts identified. Low codon bias, good compatibility for expressing proteins from various sources.

    Genome and transcriptome reported.

    Transcriptome data published; often compared with High-Five.

    Glycosylation-Related Genes

    69 glycosylation-related genes identified.

    Well-studied; engineered humanized glycosylation cell lines exist (e.g., SfSWT-1).

    72 glycosylation-related genes identified; 66 overlap with High-Five.

    Host Protein Profile

    High secretion capacity; reported recombinant protein yields 5-10x higher than Sf9/Sf21; but higher protease activity may lead to product degradation.

    Good baseline protein expression; industry standard host.

    Similar to Sf9, but overall expression levels typically lower than High-Five.

    Other Characteristics

    Peak viability at 3 days post-infection; sensitive to density inhibition.

    Least sensitive to density inhibition.

    Least sensitive to density inhibition.


    Table 5

    Comparison Dimension

    High-Five

    Sf9

    Sf21

    Primary Application

    Dedicated to protein expression, especially high-efficiency production of secreted proteins.

    Both virus amplification and protein production; most popular, versatile cell line.

    Virus amplification and protein production; parental line to Sf9 with similar characteristics.

    Protein Expression Capability

    Superior. Expression levels 5-25x higher than Sf9/Sf21; high secretion efficiency aids downstream purification.

    Good. Lower expression than High-Five but remains an industry-standard host.

    Good. Similar to Sf9, lower expression than High-Five.

    Virus Production Capability

    Not recommended. Lower susceptibility to baculovirus infection/replication; poor amplification efficiency.

    Gold standard. High transfection efficiency; preferred for high-titer virus stocks.

    Suitable. Widely used for virus amplification and plaque assays.

    Cell Growth Characteristics

    Fast growing, short doubling time; easily adapted to serum-free media; suitable for high-density suspension.

    Good growth characteristics; common suspension cell line; achieves high density.

    Good growth but typically achieves lower cell density than Sf9 and High-Five.

    Post-Translational Modifications

    Possesses glycosylation and other PTM capabilities; N-glycans are typically low-mannose type, relatively simple structure.

    Possesses PTM capabilities; glycosylation pattern similar to High-Five (low-mannose type).

    Possesses PTM capabilities; glycosylation pattern similar to Sf9.

    Limitations/Risks

    Higher protease activity. Reported protease activity up to 3x that of Sf9, which may lead to post-expression degradation of certain target proteins.

    Lower efficiency for specific secreted proteins compared to High-Five.

    Slightly inferior growth density and rate compared to Sf9, leading to replacement by Sf9 in some applications.



     Insect Cell HCP Product Development

    Given the expression characteristics of insect cells and the application potential of protein drugs, and because this expression system is less common and less studied than CHO cells, there are few such HCP products on the market. In particular, the High-Five HCP ELISA kit is the only one in China and one of only two globally.

    Cellgene Bioscience has developed High-Five HCP (Cat. No.: HF-H0026-3D1) and Sf9 HCP (Cat. No.: SF-H0025-3B1) product systems. These provide robust support for the application of insect cell expression systems in the biopharmaceutical market. Furthermore, we have optimized their application and performed in-depth HCP characterization.

    The High-five HCP ELISAis a double-antibody sandwich assay using an HRP-labeled secondary antibody. The standard curve range is 0-800 ng/mL, with a background control (Blank) of <0.15. The detection limit (DL) and quantification limit (QL) are 3.128 ng/mL and 12.5 ng/mL, respectively. The coefficient of variation (CV) is ≤10%, and excellent recovery rates (70%-130%) are achieved in various buffer systems. Stability at 4°C is ≥1 year. Specificity testing revealed that cross-reactivity of High-Five HCP with 293/E. coli 3s HCP is <2%, and no significant cross-reactivity was observed with E. coli 6s, X-33, GS115, or S. cerevisiae HCPs. Data are shown in Figure 4 and Tables 6-8.

    Note:Original data sources are N251713-052, N251713-049, and N251713-049.


    Figure 4

    High-Five_HCP_(1).png


    Table 6

    Buffer

    Components

    Pass

    Buffer 1

    Tris+Isopropanol+Urea, pH 9.0

    Buffer 2

    NaCl + Arg + Triton100 + Urea

    Buffer 3

    NaCl + Urea

    Buffer 4

    NaCl + Arginine

    Buffer 5

    NaC1 + Arginine + Ethylene Glycol

    Buffer 6

    PBS + Trehalose + Tween-80

    Buffer 7

    Citric Acid,pH 3.5

    Buffer 8

    Trehalose

    Buffer 9

    Tween-20

    *Data Source: N251713-052*



    Table 7

    QC

    Result

    Pass

    DL

    3.125

    QL

    12.5

    Stability (4℃)

    1 year

    CV

    7%-9%

    *Data Source: N251713-049*


    Table 8


    HCP

    ng/ml

    OD

    Cross-reactivity

    293 HCP

    810

    2.123

    1.73%

    E.coli 3s HCP

    100

    1.172

    1.47%

    E.coli 6s HCP

    100

    1.069

    0.00%

    X-33 HCP

    800

    1.127

    0.10%

    GS115 HCP

    100

    1.084

    0.00%

    S. cerevisiae HCP

    400

    1.063

    0.00%

    *Data Source:  N251713-049*



    Outlook

    has focused on HCP research and product development for 15 years. To date, we have launched 12 categories, totaling 24 HCP system products. We also provide corresponding technical services, such as ELISA kit optimization, debugging, and coverage analysis. Our products have supported numerous drugs in reaching clinical stages and market approval.

    Moving forward, we remain grounded in quality control, having weathered post-pandemic market fluctuations. We closely align with NMPA regulatory goals and update our detection technologies appropriately, keeping pace with the development stage of Chinese biopharmaceutical companies. We adapt to the realities of China's domestic industry, avoiding sudden specification shifts that could impose additional costs and unnecessary sacrifices, as well as burdens, on our clients. We consistently adhere to a problem-solving orientation, taking solid steps alongside our clients. Our commitment is to stay focused, specialized, and excellent.


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